Manufacturing Analytics

From IIoT to Manufacturing Analytics
Plant wide analytics solution to extend your operational knowledge and process insights.
Manufacturing Analytics is a comprehensive tool that ranges from IIot data collection to the use of artificial intelligence models to optimize your factory processes.
 

EMISSIONS

Real-time monitoring of industrial emissions to air (NOx, SOx and CO2), data normalization and validation with automatic generation of reports. Reporting is done in compliance with regulations.
 

FURNACE

Monitoring and optimization to keep the balance between energy efficiency, glass quality and maximum production, keeping emissions within tolerances.
 

FORMING

The Decision Support System (DSS) analyses the historical data and proposes the optimal configuration based on previous performance. Likewise, other main resources such as fans and compressed air will be monitored and optimized.
 

ANNEALING

Implementation of an Energy Management System (EMS) to improve energy performance by creating and monitoring key indicators (KPIs) such as kWh / m3.
 

QUALITY CONTROL

Quality control with automatic sending of the setpoints to the inspection equipment according to the demands of the manufacturing order or the customer. Automatic recording of production rejects and generation of alarms via the Manufacturing Execution System (MES).
 

TRACEABILITY AND INTERNAL LOGISTICS

Traceability from raw material to packaged product. The identification of materials, the control of their flow and the recording of the process conditions that determine quality level are the basis of comprehensive traceability. With the Warehouse Management System (WMS), logistics costs are reduced by optimizing movements.
 

Auxiliary infrastructure

CONTROL ROOM

Implementation of global automation of the process, with the development of SCADA or DCS as HMI in the control room.
 

COMPRESSOR ROOM

The analysis of energy consumption per produced m3, by compressor and set of compressors, is the basis of an advanced control Implementation that activates the most efficient combination of compressors. The optimization will be completed with simulations.
 

PUMPING

Analysis and monitoring of performance and operations enabling the prediction of failures and bottlenecks.